OUR CLEANROOM TRAINING CLASS CURRICULUM

COMING
ONE DAY CLEANROOM TRAINING SESSIONS

ONE DAY TRAINING

October 20, 2015

STERILE COMPOUNDING CLEANROOMS AND FACILITIES

Contaminant Levels of Compounding Pharmacies; Personnel emission index; Equipment emissions; Dramatic visual contaminant demonstrations with a Contam-A-Light ---etc.

Pharmacy Filtration per FDA: Filter efficiencies required; filter materials, seals, gaskets and integrity; Rating methods; Filter life, testing, replacement; Filter banks; Ducting; Pre-filter selection ---etc.

Design and Construction of Compounding Pharmacies per FDA expectations; New, low cost, turbulent and laminar flow facilities; ISO 14664-1 Class 1-9 and Fed Std. 209 Class 1-100,000: HVAC; pressure, temperature, humidity, etc.; Material selection for floors, walls, ceilings, lights and appointments; Costs etc. Operation and Maintenance of Compounding Pharmacies; ISO and Fed Std. concerns; Hand, arm and body movements to avoid; Protocols for garmenting; Wash stand, hand driers, shoe cleaners, dressing procedures, Training programs; Janitorial procedures for floor, walls, equipment;---etc., Check Lists Do's/Don't's.

Work Station Design, construction, operation and maintenance; Aseptic air flow; Start-up, checkout, test and certification; clean-up; Personnel disciplines; Layout; Where To Apply Clean Pharmacy Benches.

Cleanliness Certification to meet FDA expectations; Automatic equipment to test facilities; Sampling plans; Certification steps, monitoring and conformance; Implementation of ISO and Fed Std.---etc.

Clean Garments for Compounding Pharmacies: Selection Process, Laundering and cleanliness evaluation per ASTM F51 method for garments. How to select garments, head covering, masks, gloves;--- etc.

October 21, 2015

MEDICAL DEVICE CLEAN PRODUCTION AREAS

Contaminant Levels of Medical Device Facilities; Personnel emission index; Inert and biological emissions; Equipment emissions; Particle identification; Visual contaminant demonstrations with Contam-A-Light; --etc.

Filtration per FDA for facilities: HEPA and ULPA filter efficiencies required; filter materials, seals, gaskets; Rating methods; Filter life, testing, replacement; Filter banks; Ducting; Pre-filter selection ---etc.

Design and Construction of Medical Device cleanrooms per FDA desires; New, low cost, turbulent and laminar flow facilities; ISO 14664-1 Class 1-9 and Fed Std. 209 Class 1-100,000: HVAC; pressure, temperature, humidity, etc.; Material selection for floors, walls, ceilings, lights and appointments; Costs; Floor plans Construction specifications; Coving; Change rooms; Shoe cleaners; Air locks; Pass boxes; Shoe cleaners; Central vacuum systems; Utility distribution; Computers and phones; Cost of Construction ---etc.

Operation and Maintenance of Cleanrooms; ISO and Fed Std. concerns; Hand, arm and body movements to avoid; Change room layouts; Protocols for garmenting; Wash stand, hand driers, shoe cleaners, dressing procedures: Air showers; Wash stands; Cleanroom wall penetrations/modifications; Contamination mapping; Training programs; Janitorial procedures for floor, walls, equipment;---etc., Check Lists Do's/Don't's.

Work Station Design, construction, operation and maintenance; Aseptic air flow; Start-up, checkout, test and certification; clean-up; Personnel disciplines; Layout; Where To Apply Clean Benches.

Cleanliness Certification to meet FDA expectations; Automatic and manual equipment; Sampling plans; Certification steps, monitoring and conformance; Implementation of ISO, Fed Std., ASTM and Mil Std.---etc.

Clean Garments for Medical Device Cleanrooms: Selection Process, Laundering and cleanliness evaluation per ASTM F51 method. Garment emissions; How to select garments, head covering, masks, gloves;--- etc.

October 22, 2015

PLASTIC EXTRUSION CLEANROOMS

Contaminant Levels of Plastic Extrusion Facilities; Personnel emission index; Inert and biological emissions; Equipment emissions; Particle identification; Visual contaminant demonstrations with Contam-A-Light; --etc.

Filtration per FDA for facilities: HEPA and ULPA filter efficiencies required; filter materials, seals, gaskets; Rating methods; Filter Installation; Life, testing, replacement; Filter banks; Ducting; Pre-filter selection ---etc.

Design and Construction of Plastic Extrusion cleanrooms; How does FDA fit into the selection cleanrooms; New, low cost, turbulent and laminar flow facilities; HVAC considerations; Ducts and exhausts; Monitoring Instrumentation; ISO 14664-1 Class 1-9 and Fed Std. 209 Class 1-100,000; Pressure, temperature, light level; humidity, etc.; Material selection for floors, walls, ceilings, lights and appointments; Costs; Floor plans; Construction specifications; Coving; Change rooms; Shoe cleaners; Air locks; Pass boxes; Shoe cleaners; Central vacuum systems; Utility distribution; Computers and phones; Cost of Construction --- etc.

Operation and Maintenance of Cleanrooms; ISO and Fed Std. concerns; Hand, arm and body movements to avoid; Change room layouts; Protocols for garmenting; Wash stand, hand driers, shoe cleaners, dressing procedures: Air showers; Wash stands; Cleanroom wall penetrations/modifications; Contamination mapping; Training programs; Janitorial procedures for floor, walls and general equipment; Extruder locations; Extruder Maintenance and servicing; Extruder cleaning; Air flow over extruder---etc., Check Lists Do's/Don't's.

Work Station Design, construction, operation and maintenance; Aseptic air flow; Start-up, checkout, test and certification; clean-up; Personnel disciplines; Layout; Where To Apply Clean Benches.

Cleanliness Certification to meet FDA expectations; Automatic and manual equipment; Sampling plans; Certification steps, monitoring and conformance; Implementation of ISO, Fed Std., ASTM and Mil Std.---etc.

Clean Garments for extruder operation areas: Selection Process, Laundering and cleanliness evaluation per ASTM F51 method. Garment emissions; How to select garments, head covering, masks, gloves;--- etc.

October 27, 2015

AUTOMOTIVE CLEAN PARTS FACILITIES

Contaminant Levels of Automotive clean parts Facilities; Personnel emission index; Inert emissions; Equipment emissions; Particle identification; Visual contaminant demonstrations with Contam-A-Light; --etc.

Filtration per ISO for clean parts facilities: HEPA filter efficiencies required; filter materials, seals, gaskets; Rating methods; Filter Installation; Life, testing, replacement; Filter banks; Ducting; Pre-filter selection ---etc.

Design and Construction of Automotive cleanrooms; How does ISO fit into the selection of cleanrooms; New, low cost, turbulent and laminar flow facilities; HVAC considerations; Ducts and exhausts; Monitoring Instrumentation; ISO 14664-1 Class 1-9 and Fed Std. 209 Class 1-100,000; Pressure, temperature, light level; humidity, etc.; Material selection for floors, walls, ceilings, lights and appointments; Costs; Floor plans; Construction specifications; Coving; Change rooms; Shoe cleaners; Air locks; Pass boxes; Shoe cleaners; Central vacuum systems; Utility distribution; Computers and phones; Layout; Cost of Construction --etc.

Operation and Maintenance of Cleanrooms; ISO and Fed Std. concerns; Hand, arm and body movements to avoid; Change room layouts; Protocols for garmenting; Wash stand, hand driers, shoe cleaners, dressing procedures: Air showers; Wash stands; Cleanroom wall penetrations/modifications; Contamination mapping; Training programs; Janitorial procedures for floor, walls and general equipment; Conveyor locations; Maintenance and servicing; Conveyor cleaning; Air flow conveyors---etc., Check Lists Do's/Don't's.

Work Station Design, construction, operation and maintenance; Air flow; Start-up, checkout, test and certification; clean-up; Personnel disciplines; Efficient layouts; Where To Apply Clean Benches.

Cleanliness Certification to meet ISO expectations; Automatic/manual test equipment; Sampling plans; Certification steps, monitoring and conformance; Implementation of ISO, Fed Std., ASTM and Mil Std.---etc.

Clean Garments for automotive clean areas: Selection Process, laundering and cleanliness evaluation per ASTM F51 method; Garment emissions; How to select garments, head covering, visors, gloves;---etc.

October 28, 2015

LASER PRODUCTION CLEANROOMS AND AREAS

Contaminant Levels of Laser cleanrooms; Personnel emission index; Inert equipment emissions; Particle identification; Contaminant demonstrations with a Contam-A-Light and a Mini laser light--etc.

Cleanroom Filtration per ISO for laser parts: HEPA and ULPA filter efficiencies; filter materials, seals, gaskets; Rating methods; Filter Installation; Life, testing, replacement; Filter banks; Ducting; Pre-filter selection ---etc.

Design and Construction of Laser cleanrooms; How does ISO and FDA fit into the selection of cleanrooms; New, low cost, turbulent and laminar flow facilities; HVAC considerations; Ducts and exhausts; Monitoring Instrumentation; ISO 14664-1 Class 1-9 and Fed Std. 209 Class 1-100,000; Pressure, temperature, light level; humidity, etc.; Material selection for floors, walls, ceilings, lights and appointments; Costs; Floor plans; Construction specifications; Coving; Change rooms; Shoe cleaners; Air locks; Pass boxes; Shoe cleaners; Central vacuum systems; Utility distribution; Computers and phones; Layout; Cost of Construction --etc.

Operation and Maintenance of Cleanrooms; ISO and Fed Std. concerns; Hand, arm and body movements to avoid; Change room layouts; Protocols for garmenting; Wash stand, hand driers, shoe cleaners, dressing procedures: Air showers; Wash stands; Cleanroom wall penetrations/modifications; Contamination mapping; Training programs; Janitorial procedures for floor, walls and general equipment; Conveyor locations; Maintenance and servicing; Conveyor cleaning; Air flow conveyors---etc., Check Lists Do's/Don't's.

Work Station Design, construction, operation and maintenance; Air flow; Start-up, checkout, test and certification; clean-up; Personnel disciplines; Efficient layouts; Where To Apply Clean Benches.

Cleanliness Certification to meet ISO expectations; Automatic/manual test equipment; Sampling plans; Certification steps, monitoring and conformance; Implementation of ISO, Fed Std., ASTM and Mil Std.---etc.

Clean Garments for automotive clean areas: Selection Process, laundering and cleanliness evaluation per ASTM F51 method; Garment emissions; How to select garments, head covering, hoods, gloves;--- etc.

October 29, 2015

SMALL PARTS PRODUCTION CLEANROOMS

Contaminant Levels of small parts Cleanrooms; Personnel emission index; Inert emissions; Equipment emissions; Particle identification; Visual contaminant demonstrations with Contam-A-Light; --etc.

Cleanroom Filtration per ISO for clean parts facilities: HEPA filter efficiencies; filter materials, seals, gaskets; Rating methods; Filter Installation; Life, testing, replacement; Filter banks; Ducting; Pre-filter selection ---etc.

Design and Construction of small parts cleanrooms; How does ISO fit into the selection of cleanrooms; New, low cost, turbulent and laminar flow facilities; HVAC considerations; Ducts and exhausts; Monitoring Instrumentation; ISO 14664-1 Class 1-9 and Fed Std. 209 Class 1-100,000; Pressure, temperature, light level; humidity, etc.; Material selection for floors, walls, ceilings, lights and appointments; Costs; Floor plans; Construction specifications; Coving; Change rooms; Shoe cleaners; Air locks; Pass boxes; Shoe cleaners; Central vacuum systems; Utility distribution; Computers and phones; Layout; Cost of Construction --etc.

Operation and Maintenance of Cleanrooms; ISO and Fed Std. concerns; Hand, arm and body movements to avoid; Change room layouts; Protocols for garmenting; Wash stand, hand driers, shoe cleaners, dressing procedures: Air showers; Wash stands; Cleanroom wall penetrations/modifications; Contamination mapping; Training programs; Janitorial procedures for floor, walls and general equipment; Conveyor locations; Maintenance and servicing; Conveyor cleaning; Air flow conveyors---etc., Check Lists Do's/Don't's.

Work Station Design, construction, operation and maintenance; Air flow; Start-up, checkout, test and certification; clean-up; Personnel disciplines; Efficient layouts; Where To Apply Clean Benches.

Cleanliness Certification to meet ISO expectations; Automatic/manual test equipment; Sampling plans; Certification steps, monitoring and conformance; Implementation of ISO, Fed Std., ASTM and Mil Std.---etc.

Clean Garments for small parts cleanrooms: Selection Process, laundering and cleanliness evaluation per ASTM F51 method; Garment emissions; How to select garments, head covering, hoods, gloves;--- etc.

Our Typical Cleanroom Training Seminar Program Cleanroom Training - Seminar Program

Note: General public sessions are described below.
Private company seminar or training classes are custom tailored
to each company's specific cleanroom products.

Presented by

Dr. Philip R. Austin, P.E.

ONE DAY CLEANROOM
TRAINING COURSE

Design and Operation of Cleanrooms
8:30

REGISTRATION

Pre-session Discussion

9:00

CLEANROOM CONTAMINANTS / LEVELS

Specific contaminants and levels in Cleanrooms; Personnel Contamination Emission Index; Personnel inert and biological emissions; Cleanroom equipment emissions. Dramatic visual contaminant demonstrations with a Contam-a-light.

9:30

CLEANROOM FILTRATION

HEPA and ULPA filter efficiencies, design configurations, gel seals, gaskets, media materials, rating methods, life, testing, replacement; Prefilter selection; Filter banks; Ducting.

9:45

DESIGN OF CLEANROOMS

New, low cost, universal, cleanrooms and bio-cleanrooms. Turbulent and laminar flow designs. Fed. Std. 209E Cleanroom Class 1 to 100,000 and ISO 14664-1 Cleanroom Class 1 to 9, Classifications. HVAC considerations, Pressure, Temperature, Humidity, Light level. Material selection for floors, walls, ceilings, coving, lights, and appointments. Out-gassing, static charge, and bio-static conditions of materials. Construction specifications, floor plans. Fresh air make-up, air returns, duct material, and exhausts. Change rooms, Shoe Cleaners, Wash Stands, Hand Dryers, Air Showers, Air Locks, Pass Boxes, Central Vacuums, Telephones, Utility distribution; COSTS OF CONSTRUCTION.

12:00

MID-DAY RECESS

1:00

OPERATION OF CLEANROOMS

Cleanroom Classification. ISO 14664-1 and Fed. Std. 209E cleanliness levels. Contamination mapping. "At Rest" and "Operational" levels. Hand, arm, and body movements to be avoided. Training Programs; Protocols for garmenting, air shower, shoe cleaners; wash stands, hand dryers, and garment dressing platforms; Controls for central vacuum, airlocks, pass thru boxes/windows, conveyors, carts, and tote boxes; Janitorial procedures for cleanrooms and clean benches; Cleaning materials; Cleaning protocols for tools, equipment, tote boxes, packaging equipment; DO'S AND DON'TS CHECKLIST.

2:45

CLEAN BENCHES, ASEPTIC AIRFLOW UNITS, AND BIO-HOODS

Horizontal and Vertical Flow Benches; Filter attachment and lockdown; Special purpose benches; When to use vertical or horizontal flow benches; When to use Clean Benches, Filtered Carts, Circular flow benches; Vector flow units; Clean Bench Startup, Check-out, Test and Certification; Clean-up; Personnel Disciplines; Equipment Applications; Vertical Flow Lines; Do's and Don'ts of Operation; Efficient Layouts; Check Lists; Costs; WHERE TO APPLY CLEAN Benches.

3:15

AUTOMATIC AND MANUAL INSTRUMENTS AND THEIR COSTS

Automatic and Manual instruments and their costs; Air, Gas, and Liquid Particle Counters; Your Company's Contaminant Encyclopedia; Test of environmental systems; Certification of Facilities; Judgments on Data; Implementation of ISO 14644-1 monitoring and conformance; Fed. Std. 209E monitoring; Mil. Std. 1246C testing; Surface contaminant detectors; Product contaminant detectors.

3:45

CLEAN AND BIO-CLEAN GARMENTS

Selection process, Laundering and Cleanliness Evaluation of Smocks, Coveralls, Two Piece Garments, Hats, Hoods, Helmets, Gloves, Finger Cots, Face Masks, Shoe Covers, Shoes, etc.; Static Charges, Laundries; Monitoring; Emission Properties; Fiber Identification Chart; GARMENTS AS PEOPLE FILTERS.

4:00

QUESTION/ANSWER SESSION

This session is open to all questions regarding the seminar sessions.

4:45

SESSION ENDS

Contamination Control Seminars

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Training Since 1964

All attendees who successfully complete this program receive a Certificate of Training suitable for framing.